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Elements and Performance Criteria

  1. Finalise assembly
  2. Prepare to assemble roller shutters
  3. Identify work health and safety (WHS) and personal protection requirements of assembly according to workplace procedures
  4. Select tools and equipment, and check their safe and effective operation
  5. Select materials from stock and check against job requirements
  6. Plan logical, safe and efficient work sequence that reflects work order and quality requirements, and economically uses materials
  7. Assemble roller shutters
  8. Lay out, measure, mark and cut materials for shutter according to workplace procedures
  9. Assemble component parts according to job requirements and manufacturer specifications
  10. Finish shutter assembly according to work instructions
  11. Clean assembled shutter according to workplace procedures
  12. Check tools and equipment, and tag and report faulty items according to workplace procedures
  13. Clean, maintain and store remaining tools and equipment according to workplace procedures
  14. Clean work area and surfaces, and dispose of waste safely and sustainably according to workplace procedures
  15. Legibly complete and process required workplace documentation according to workplace procedures

Performance Evidence

There must be evidence the candidate has completed the tasks outlined in the elements, performance criteria, and foundation skills of this unit, which must include the ability to:

safely and correctly assemble each of the following types of roller shutters:

light-weight exterior domestic roller shutter

heavy-weight exterior commercial roller shutter

fire-rated or cyclone-rated roller shutter

interior roller shutter.

In the course of the above four assembly processes, the person must demonstrate the ability to assemble shutters with the following shutter control devices:

at least two electric systems involving a radio-controlled remote device or photocell sensor device

at least one manual system involving winders or straps.

One of the above shutter control devices must be a 240V control device to be connected to mains power when installed; and one a 12V rechargeable solar or battery-operated control device.

In the course of each of the above assemblies, the person must:

interpret work order, and locate required materials, tools and equipment

select and set up required product and components according to manufacturer specifications and workplace procedures and quality requirements

apply safe lifting and handling procedures

follow work instructions and safe operating procedures to:

minimise risk of injury to self and others

prevent damage to site, tools, equipment and products

maintain required production output and quality

use hand and power tools safely

use personal protective equipment (PPE)

use and dispose of waste sustainably

avoid backtracking, work flow interruptions and wastage

identify and resolve routine problems and faults encountered

work with others, recognising dependencies and using cooperative approaches to optimise work flow and productivity.


Knowledge Evidence

There must be evidence the candidate has knowledge of:

features of assembly work orders and supplier instructions relating to the types of roller shutters in the performance evidence, and how to identify and interpret key information

work order requirements, and industry-accepted quality indicators and requirements, relating to assembly work described in performance evidence:

key requirements of Australian standards and codes of practice for assembly

building code requirements specific to roller shutter product described in performance evidence

safety considerations and potential dangers associated with incorrect assembly

impact of wind zoning requirements on assembly of exterior roller shutters

operation of roller shutters in performance evidence

emerging trends in roller shutters, including:

new materials used in face, reveal and packing

associated energy ratings and fire-retardant attributes

work health and safety (WHS) procedures, practices and regulations specific to assembly work described in performance evidence:

controlling hazards and risks

eliminating hazardous materials and substances

using firefighting equipment and first aid equipment

operating lifting equipment

using personal protective equipment

workplace procedures relating to:

communication channels and protocols

manual handling, including lifting and carrying

safely cutting and assembling roller shutters

following manufacturer instructions and procedures

tagging and reporting faulty tools and equipment

disposing of waste safely and in an environmentally sustainable manner

recycling and re-use guidelines

cleaning and storing tools and equipment

storing surplus unused items

recording and reporting assembly information

techniques for assembling shutters with electric and manual shutter control devices:

electric, including radio-controlled remote devices and photocell sensor devices using 240V mains power, and 12V rechargeable solar and battery-operated control

manual, including winders and straps

mathematical methods for estimating and measuring assembly materials and openings, including factoring in required tolerances

types of common problems that occur during assembly, and how to avoid and respond

systems for storing and labelling materials required for assembly work

types, characteristics, uses, maintenance and limitations of the following items required for the assembly described in performance evidence:

roller shutter products and materials

operating mechanisms required for type of roller shutter being assembled

tools and equipment used to assemble roller shutters and procedures for their safe use, operation and maintenance:

hand tools, including screwdrivers, hack saws and snip cutters

power tools, including 240V mains connected, and 12V rechargeable solar and battery-operated

documentation requirements for assembly work described in performance evidence